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Single Chamber Integrated Vacuum Debinding And Sintering Furnace

Single Chamber Integrated Vacuum Debinding And Sintering Furnace

Integrated Vacuum Debinding And Sintering Furnace

Single Chamber Debinding And Sintering Furnace

Single Chamber Vacuum Debinding Sintering Furnace

Place of Origin:

China

Brand Name:

Ruideer

Certification:

CE;ISO9001;ISO14001;OHSAS 18001;GB/T29490

Model Number:

300*300*900

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Request A Quote
Product Details
Service Life:
20 Years
Operating Times:
300 Times/year
Heating Power:
220KVA
Painting:
Black,white,gray,blue,green
After Sales:
Engineer Can Be Dispached To Foreign Country To Finish The Installation And Commissioning Work
Warranty Period:
12 Months
Payment & Shipping Terms
Minimum Order Quantity
1 set
Price
Negotiable
Packaging Details
Exempted from inspection wooden case
Delivery Time
100-120 work days
Payment Terms
L/C, T/T
Supply Ability
8 sets/month
Product Description

300*300*900 Integrated vacuum debinding sintering furnace

 

Equipment function:
Automatic leak detection function
Ar negative pressure debinding function
H2 micro-positive pressure debinding function
Vacuum sintering function
Ar partial pressure sintering function(Dynamic and static partial pressure)
Vacuum cooling function
Electrified cooling and thermal insulation function
Rapid cooling function(Put a heat exchanger inside)
Fully automatic control function
Safety interlock function
Break point reheating function
Wireless remote diagnosis function

 

Equipment system:
It mainly includes control system,heating system,positive and negative pressure debinding system, vacuum system,cooling water system, rapid cooling system,safety system and auxiliary system.

 

Design standards:
The integrated vacuum debinding sintering furnaceis a single chamber and double door horizontal and periodic heating structure,which is designed for easy handling and maintenance, the whole process is controlled automatically.It can realize full load continuous operation, 300 furnace times/year or 300 working days/year.It uses graphite element resistance heating (low voltage, high current) .In addition, there are multiple heating units, each of which controls the temperature separately.It equipped with fully automatic control function and safety interlock function.The whole process is automatically controlled, monitored, tracked and recorded by computer.The PLC, industrial computer (PC) control to realize the whole process of one-key start, real-time dynamic monitoring, computer will save temperature, pressure, vacuum and other parameters ,alarm interlocking is safe and reliable.

 

General equipment requirements:
The equipment is mainly used for stainless steel(MIM),debinding of cemented carbide (vacuum Ar carrier gas debinding and hydrogen micro-positive pressure debinding), vacuum sintering, partial pressure sintering, pressure sintering, rapid cooling and other processes.It can meets the strict requirement of uniformity of furnace temperature and atmosphere in sintering process of cemented carbide.The furnace structure design is advanced and reasonable, easy to use operation and maintenance.The main supporting components (control components, sensors, graphite heating element, thermocouple, main control valve, vacuum pump, etc.) have the international advanced level, can adapt to the long-term, stable, reliable batch production requirements.At the same time, the equipment meets the national requirements for energy conservation and environmental protection.

 

 

Technical parameters of equipment

Effective working zone size(W*H*L)

300mm×300mm×900mm

Max.loading capacity

100kg(it depends on the type of product)

 

Working temperature

1600℃(The maximum design temperature)
1550℃(The actual working temperature)

 

Pumping speed

The vacuum degree can reach 5Pa within 30min after the pump is started, and the limit vacuum value can reach 1Pa after pumping for 30min after reaching 5Pa

(After drying the furnace,under the empty furnace, clean and cold state)

 

Leakage rate

≤3Pa/h

(Measuring the limit vacuum after drying the furnace, stop the operation of the pump group and start the test.Average within 3 hours in empty furnace, clean and cold state)

 

Cooling speed

The furnace is empty.From 1450℃ cooling to 100℃ will cost less than and equal to 3 hours.(Water temperature≤26℃,2bar≤Water pressure≤3bar)

Cooling mode

The inner furnace is equipped with rapid cooling fan and water cooling will cooling with the furnace.

Heating element material

Graphite

Heating zone quantity

2 zone control temperature independently

Temperature control mode

PID adjustment

Heating power

About 220KVA

Wax collection rate

≥98%(10kg paraffin refined wax ,Ar negative pressure debinding ,three averages at most.

 

Uninterrupted power supply guarantee time

 

It can power the indicator lights and control the furnace when the power goes out,the time is more than or equal 80 minutes.

 

Single Chamber Integrated Vacuum Debinding And Sintering Furnace 0

 

 

After sales:

1. Installation, Commissioning And Acceptance

We do installation, commissioning and acceptance in buyer's plant.During the installation and commissioning period, the commissioning personnel shall be provided free of charge by the demander according to the staff standard.

The equipment shipped to the buyer, the seller received the buyer's notification, both within a week to carry the equipment out of the box together, then check the equipment and all components according to the packing list . Including equipment accessories, spare parts and special tools, attached manual and technical documents, etc. It can be installed after the acceptance check of equipment.
After installation and debugging, the equipment shall be accepted according to the technical accessories.

 

2. Training

When taking-over the Furnace to the customer, We will give a staff training to customer. The operating personnel of the customer should join to commission,test the furnace, when installing at customer’s company.
This is practical operation training and practical maintenance training,and our technical personnel will telling the basic principle,equipment maintenance knowledge,And the common fault handling measures.We can training 2 ~ 3 workers. ( Training how to maintenance and operating.)

 

3. Warranty period

The warranty period of the equipment is 12 months, which starts from the date of installation and debugging of the supplier. Equipment failure happens, after-sales service personnel shall give solutions within 2 hours, after receiving the buyer's notification . If it is need to go to the site for treatment , operators dispatched by seller should arrive at the site within 48 hours after go aboard. In case of emergency,operators should arrive at the site within 48 hours after go aboard, and continue to make repairs until the fault is removed and the equipment returns to normal.

 

 

 

 

 

 

 

 

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