Place of Origin:
China
Brand Name:
Ruideer
Certification:
CE;ISO9001;ISO14001;OHSAS 18001;GB/T29490
Model Number:
350*350*1200
350*350*1200-10MPA Sinter-HIP Furnace can realize the whole process is controlled automatically
Brief introduction of equipment
Automatic positive pressure leak detection and automatic negative pressure leak
detection
Ar gas carrier pressure difference dewaxing function
Hydrogen micro positive pressure dewaxing function
Vacuum sintering function
Ar gas partial sintering function(Static , dynamic partial pressure)
Sinter-HIP function
Rapid cooling function(Put a heat exchanger inside)
Fully automatic control function
Safety interlock function
Break point reheating function
Wireless remote diagnosis function
Low temperature testing function
Equipment system
It mainly includes control system, heating system, positive and negative pressure dewaxing system, vacuum system, pressure sintering system, cooling water system, rapid cooling system, safety system and auxiliary system.
Design standards
The cemented carbide pressure sintering furnace is a single chamber and double door horizontal and periodic heating structure,which is designed for easy handling and maintenance, the whole process is controlled automatically.It can realize full load continuous operation, 300 furnace times/year or 300 working days/year.It uses graphite element resistance heating (low voltage, high current) .In addition, there are multiple heating units, each of which controls the temperature separately.It equipped with fully automatic control function and safety interlock function.The whole process is automatically controlled, monitored, tracked and recorded by computer.The PLC, industrial computer (PC) control to realize the whole process of one-key start, real-time dynamic monitoring, computer will save temperature, pressure, vacuum and other parameters ,alarm interlocking is safe and reliable.
Technical parameters of equipment
Service life of furnace shell |
20 years service life |
Furnace shell working time |
6000 (furnace/time) |
Effective working zone size |
350mm×350mm×1200mm |
Max.loading weight |
500kg |
Maximum design temperature |
1600℃(Under vacuum sintering conditions,drying the furnace 1600℃) |
Maximum working temperature |
1500℃ (Under the vacuum and pressure condition.) |
Maximum design pressure |
100bar |
Maximum working pressure |
98bar |
Pumping speed |
The vacuum degree can reach 5Pa within 30min after the pump is started, and the limit vacuum value can reach 1Pa after pumping for 30min after reaching 5Pa (After drying the furnace,under the empty furnace, clean and cold state) |
Leakage rate |
≤3Pa/h (Measuring the limit vacuum after drying the furnace, stop the operation of the pump group and start the test.Average within 3 hours in empty furnace, clean and cold state) |
Cooling time of loading full furnace |
When the furnace is fully loaded,the cooling time of sintering temperature from 1450℃ to 100℃ is less than or equal to 6 hours(water temperature ≤26℃,95bar≤pressure≤98bar) |
After sales:
1. Installation, Commissioning And Acceptance
We do installation, commissioning and acceptance in buyer's plant.During the installation and commissioning period, the commissioning personnel shall be provided free of charge by the demander according to the staff standard.
The equipment shipped to the buyer, the seller received the buyer's notification, both within a week to carry the equipment out of the box together, then check the equipment and all components according to the packing list . Including equipment accessories, spare parts and special tools, attached manual and technical documents, etc. It can be installed after the acceptance check of equipment.
After installation and debugging, the equipment shall be accepted according to the technical accessories.
2. Training
When taking-over the Furnace to the customer, We will give a staff training to customer. The operating personnel of the customer should join to commission,test the furnace, when installing at customer’s company.
This is practical operation training and practical maintenance training,and our technical personnel will telling the basic principle,equipment maintenance knowledge,And the common fault handling measures.We can training 2 ~ 3 workers. ( Training how to maintenance and operating.)
3. Warranty period
The warranty period of the equipment is 12 months, which starts from the date of installation and debugging of the supplier. Equipment failure happens, after-sales service personnel shall give solutions within 2 hours, after receiving the buyer's notification . If it is need to go to the site for treatment , operators dispatched by seller should arrive at the site within 48 hours after go aboard. In case of emergency,operators should arrive at the site within 48 hours after go aboard, and continue to make repairs until the fault is removed and the equipment returns to normal.
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