6MPa sinter HIP furnace can used to the debinding of high performance cemented carbide materials
Technical parameters
Effective working zone
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350*350*1200 |
Design standards
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CE,JB4732-95,20 years of service life,double doors with horizontal structure,6000 furnace/time
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Max.working temperature
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1600℃
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Max.working pressure
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60bar
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Vacuum leakage rate
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3Pa/h
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Vacuum pump
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Slide valve pump,Roots pump
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Wax collection rate
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98%
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Pressurized time
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15-30 minutes
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Cooling down time(full loading of furnace)
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≤6h
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Temperature & atomosphere uniformity
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Magnetic force deviation:≤±0.3KA/M,Cobalt magnetic deviation:≤±0.2%,temperature difference≤±7℃
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Cooling water temperature
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≤30℃
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Cooling water flow
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600L/min
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Power
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3 phase 5 wire system AC380V±10%/50HZ
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Control cabinet power
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single phase AC210V-250V/50HZ
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Heating power
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280KVA
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Temperature control mode
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Wre5-26 single piece double core thermocouple
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Temperature control mode
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3 zone temperature control
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Function
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Vacuum sintering,negative pressure dewaxing,Hydrogen positive pressure dewaxing,partial pressure sintering and so on
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Furnace body weight
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12-18t
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Allow charging gas
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Ar,H2,N2,CH4
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Product advantages
● A complete range of equipment sizes are available for production, ranging from laboratory research and development stoves, to factory trial stoves, to mass production stoves. Other intermediate sizes can be designed according to user requirements.
● Graphite box can be round or square, for different applications can be free to choose.
● Dewaxing methods are complete, no matter rubber, paraffin wax, PEG or extrusion molding agent, etc., can be removed by different methods, high wax collecting rate.
● High degree of automation, one-button start;Double INDUSTRIAL computer operating system, safe and reliable.
● The control system to achieve automatic control and data record backup function, operating system more human, powerful functions.
● Insulation tube long life, using special design sandwich structure, internal and external use OF CFC material, very high strength, long years of use without deformation.
● The door of the heat preservation tube adopts special step design, which ensures the effect of heat preservation (reduce energy consumption) and improves the life of the heat preservation tube.
● The furnace can be remotely controlled, fault diagnosis and repair work.
● Electrode arc monitoring system, to prevent serious damage to the furnace shell overheating and arc effect.
● Program with breakpoint function to continue, in the event of a short interruption of power, can protect the product in the furnace.
● The existing research and development team's unremitting efforts to improve the furnace, so far has obtained 35 patents.
After sales
1.Installation, Commissioning And Acceptance
We do installation, commissioning and acceptance in buyer's plant.During the installation and commissioning period, the commissioning personnel shall be provided free of charge by the demander according to the staff standard.
The equipment shipped to the buyer, the seller received the buyer's notification, both within a week to carry the equipment out of the box together, then check the equipment and all components according to the packing list . Including equipment accessories, spare parts and special tools, attached manual and technical documents, etc. It can be installed after the acceptance check of equipment.
After installation and debugging, the equipment shall be accepted according to the technical accessories.
2.Training
When taking-over the Furnace to the customer, We will give a staff training to customer. The operating personnel of the customer should join to commission,test the furnace, when installing at customer’s company.
This is practical operation training and practical maintenance training,and our technical personnel will telling the basic principle,equipment maintenance knowledge,And the common fault handling measures.We can training 2 ~ 3 workers. ( Training how to maintenance and operating.)
3. Warranty period
The warranty period of the equipment is 12 months, which starts from the date of installation and debugging of the supplier. Equipment failure happens, after-sales service personnel shall give solutions within 2 hours, after receiving the buyer's notification . If it is need to go to the site for treatment , operators dispatched by seller should arrive at the site within 48 hours after go aboard. In case of emergency,operators should arrive at the site within 48 hours after go aboard, and continue to make repairs until the fault is removed and the equipment returns to normal.