Zhuzhou Ruideer Metallurgy Equipment Manufacturing Co.,Ltd 86--16673365810 shirley.xiao@zzrde.com
High Efficiency Vacuum Heat Treatment Furnace , Reliable Hot Isostatic Pressing Process

High Efficiency Vacuum Heat Treatment Furnace , Reliable Hot Isostatic Pressing Process

  • High Light

    hip furnace

    ,

    hot isostatic pressing machine

  • Process
    Hot Isostatic Pressing Process
  • Extreme Vacuum
    0.8Pa/1Pa/1.5Pa
  • Wax-collection Rate
    98%
  • Atmosphere And Temperatureuniformity
    Com≤±0.15% Hc≤±0.25KA/M , Com≤±0.2% Hc≤±0.3KA/M
  • Functions
    Vacuun Dewaxing,H2 Dewaxing,vacuum Heating,heating With Gas Mixture(Co2 /CH4/H2),heating Flowing Gas,heating Pressure Gas,Rapid Cooling.
  • Advantage
    High Energy Efficiency
  • Place of Origin
    Zhuzhou City, Hunan Province,China
  • Brand Name
    Ruideer
  • Certification
    CE;ISO9001;ISO14001;OHSAS 18001;GB/T29490
  • Minimum Order Quantity
    1 set
  • Price
    80000.00—1000000.00(USD)
  • Packaging Details
    Special wooden case packing
  • Delivery Time
    100-120 work days
  • Payment Terms
    L/C, T/T
  • Supply Ability
    8 sets/month

High Efficiency Vacuum Heat Treatment Furnace , Reliable Hot Isostatic Pressing Process

High Efficiency Vacuum Heat Treatment Furnace , Reliable Hot Isostatic Pressing Process

 

Hot Isostatic Press Sintering Furnace (HIP furnace)

 

Introduction

Hot Isostatic Pressing is a well established process for the improvement of a wide variety of materials such as titanium, steel, aluminum and superalloys. Using this process, voids within a casting can be reduced or eliminated and encapsulated powders can be consolidated to create fully dense materials. Also, dissimilar materials can be bonded together to manufacture unique, cost effective components.

 

Sinter HIP furnace series are designed to integrate the functions of pressure de-waxing, vacuum de-waxing, vacuum sintering, TORVAC, partial pressure sintering, pressure sintering, atmosphere sintering, fast cooling and etc.With atmosphere sintering function, process gases like Ar, H2, CH4 and N2 could be used to control chamber atmosphere of de-waxing and sintering process.Horizontal design for easy loading, unloading and maintenance.Automatic control during whole process.

 

Description:

1. The sintering HIP furnace is single-chamber, horizontal and periodic heating. It adopt low voltage and large current graphite heating element to heating, and it has multiple heating units, each unit controls the temperature separately. The whole process is automatically controlled, monitored, tracked and displayed and recorded by the computer.

2. It including control system, heating system, debinding system(negative pressure debinding system), vacuum system, partial pressure sintering system, pressure sintering system, cooling water system, rapid cooling system, auxiliary system and safety system.

3. It adopt the structure of built-in graphite liner in insulation tube. In the mass, it can meet the strict requirements of furnace temperature uniformity and atmosphere uniformity in the sintering process of high performance cemented carbide.

 

 

Technical parameters:

 

Specifications

RDE-DYL-224 RDE-DYL-336/RDE-DYL-339 RDE-DYL-3535120/RDE-DYL-4412 RDE-DYL-5512/RDE-DYL-5518 RDE-DYL-5527

Effective space(w* h * l)mm

200*200*400

300*300*600/

300*300*900

350*350*1200/

400*400*1200

500*500*1200/

500*500*1800

500*500*2700

Max.Temperature

1600℃ 1600℃ 1600℃ 1600℃ 1600℃
Maximum load 50Kg 150Kg/200Kg 300Kg/350Kg 1200Kg/1500Kg 2000Kg

Vacuum leakage rate:(Average in cold,empty,dry chamber in 3 hours)

1Pa/h 2Pa/h 2Pa/h 3Pa/h 3Pa/h
Extreme vacuum 0.8Pa 0.8Pa 0.8Pa 1Pa 1.5Pa
Wax-collection rate(negative pressure dewaxing process.The maximum average value is 3 furnaces) 98% 98% 98% 98% 98%

Working pressure

1MPa/2MPa/

6MPa/10MPa

1MPa/2MPa/

6MPa/10MPa

1MPa/2MPa/

6MPa/10MPa

1MPa/2MPa/

6MPa/10MPa

1MPa/2MPa/

6MPa/10MPa

Cooling period(Sintering temperature—100℃)

40min-120min 40min-150min 120min-360min 180min-420min 180min-480min

Temperature control mode

Single zone/2-zone

2-zone/3-zone

2-zone/3-zone

3-zone/4-zone

4-zone

Atmosphere and temperatureuniformity

Com≤±0.15%

Hc≤±0.25KA/M

Com≤±0.15%

Hc≤±0.25KA/M

Com≤±0.2%

Hc≤±0.3KA/M

Com≤±0.2%

Hc≤±0.3KA/M

Com≤±0.2%

Hc≤±0.3KA/M

Input gas allowed

Ar,N2,He,H2,CH4,Co2

Functions:Vacuun dewaxing,H2 dewaxing,vacuum heating,heating with gas mixture(Co2 /CH4/H2),heating flowing gas,heating pressure gas,Rapid cooling.

 

Customer Benefits

 

• The highest product quality through excellent temperature uniformity in both vacuum and pressure operation

• High product quality by excellent temperature homogeneity through all process steps

• With cost efficiency through energy and gas-saving design

• With safety first! Our experience, high standards during development of the product and our implementation skills, ensure maximum safety

• With full compliance with the machine directive throughstringent quality control measures

• With shorter process times with the use of intelligent de-waxing technology and powerful quick cooling

• No system will leave the factory without a positive result for temperature uniformity, vacuum parameters and all specified functions - allowing shorter commissioning times for our customers

• High efficiency, reliability, long service life and ease of operation

• Low HIP gas consumption

• High energy efficiency

• Elaborated safety system for reliable and full-automatic operation

• Proven design and performance – reliable, sustainable, durable