Zhuzhou Ruideer Metallurgy Equipment Manufacturing Co.,Ltd 86--16673365810 shirley.xiao@zzrde.com
Horizontal Design Sinter HIP Furnace With Built In Graphite Liner Insulation Tube

Horizontal Design Sinter HIP Furnace With Built In Graphite Liner Insulation Tube

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    hip furnace

    ,

    hot isostatic pressing machine

  • Name
    Sinter HIP Furnace
  • Pressure Level
    1MPa/6MPa/10MPa
  • Dimension
    Customized
  • Input Gas Allowed
    Ar,N2,He,H2,CH4,Co2
  • Wax-collection Rate
    98%
  • Certification
    CE,ISO
  • Place of Origin
    Zhuzhou City, Hunan Province,China
  • Brand Name
    Ruideer
  • Certification
    CE;ISO9001;ISO14001;OHSAS 18001;GB/T29490
  • Minimum Order Quantity
    1 set
  • Price
    80000.00—1000000.00(USD)
  • Packaging Details
    Special wooden case packing
  • Delivery Time
    100-120 work days
  • Payment Terms
    L/C, T/T
  • Supply Ability
    8 sets/month

Horizontal Design Sinter HIP Furnace With Built In Graphite Liner Insulation Tube

Horizontal Design Sinter HIP Furnace With Built In Graphite Liner Insulation Tube

 

 

Hot Isostatic Press Sintering Furnace (HIP furnace)

 

Introduction

Hot Isostatic Pressing is a well established process for the improvement of a wide variety of materials such as titanium, steel, aluminum and superalloys. Using this process, voids within a casting can be reduced or eliminated and encapsulated powders can be consolidated to create fully dense materials. Also, dissimilar materials can be bonded together to manufacture unique, cost effective components.

 

Sinter HIP furnace series are designed to integrate the functions of pressure de-waxing, vacuum de-waxing, vacuum sintering, TORVAC, partial pressure sintering, pressure sintering, atmosphere sintering, fast cooling and etc.With atmosphere sintering function, process gases like Ar, H2, CH4 and N2 could be used to control chamber atmosphere of de-waxing and sintering process.Horizontal design for easy loading, unloading and maintenance.Automatic control during whole process.

 

 

Description:

1. The sintering HIP furnace is single-chamber, horizontal and periodic heating. It adopt low voltage and large current graphite heating element to heating, and it has multiple heating units, each unit controls the temperature separately. The whole process is automatically controlled, monitored, tracked and displayed and recorded by the computer.

2. It including control system, heating system, debinding system(negative pressure debinding system), vacuum system, partial pressure sintering system, pressure sintering system, cooling water system, rapid cooling system, auxiliary system and safety system.

3. It adopt the structure of built-in graphite liner in insulation tube. In the mass, it can meet the strict requirements of furnace temperature uniformity and atmosphere uniformity in the sintering process of high performance cemented carbide.

 

Functions: 

Vacuun dewaxing, H2 dewaxing, vacuum heating, heating with gas mixture(Co2 /CH4/H2), heating flowing gas, heating pressure gas, Rapid cooling.

 

Applications:

For Cemented Carbide, Precision Ceramic, stainless steel, Iron-bae alloy, Copper-base alloy, Aluminum , high density alloy, tungsten-nickel alloy, tungsten-copper alloy, titanium alloy, carbon-atmosphere-sensitive metal products.

 

Technical parameters:

 

 

Specifications

RDE-DYL-224 RDE-DYL-336/RDE-DYL-339 RDE-DYL-3535120/RDE-DYL-4412 RDE-DYL-5512/RDE-DYL-5518 RDE-DYL-5527

Effective space(w* h * l)mm

200*200*400

300*300*600/

300*300*900

350*350*1200/

400*400*1200

500*500*1200/

500*500*1800

500*500*2700

Max.Temperature

1600℃ 1600℃ 1600℃ 1600℃ 1600℃
Maximum load 50Kg 150Kg/200Kg 300Kg/350Kg 1200Kg/1500Kg 2000Kg

Vacuum leakage rate:(Average in cold,empty,dry chamber in 3 hours)

1Pa/h 2Pa/h 2Pa/h 3Pa/h 3Pa/h
Extreme vacuum 0.8Pa 0.8Pa 0.8Pa 1Pa 1.5Pa
Wax-collection rate(negative pressure dewaxing process.The maximum average value is 3 furnaces) 98% 98% 98% 98% 98%

Working pressure

1MPa/2MPa/

6MPa/10MPa

1MPa/2MPa/

6MPa/10MPa

1MPa/2MPa/

6MPa/10MPa

1MPa/2MPa/

6MPa/10MPa

1MPa/2MPa/

6MPa/10MPa

Cooling period(Sintering temperature—100℃)

40min-120min 40min-150min 120min-360min 180min-420min 180min-480min

Temperature control mode

Single zone/2-zone

2-zone/3-zone

2-zone/3-zone

3-zone/4-zone

4-zone

Atmosphere and temperatureuniformity

Com≤±0.15%

Hc≤±0.25KA/M

Com≤±0.15%

Hc≤±0.25KA/M

Com≤±0.2%

Hc≤±0.3KA/M

Com≤±0.2%

Hc≤±0.3KA/M

Com≤±0.2%

Hc≤±0.3KA/M

Input gas allowed

Ar,N2,He,H2,CH4,Co2

Functions:Vacuun dewaxing,H2 dewaxing,vacuum heating,heating with gas mixture(Co2 /CH4/H2),heating flowing gas,heating pressure gas,Rapid cooling.