It mainly includes control system, heating system, positive and negative pressure debinding system,vacuum system, pressure sintering system, cooling water system, rapid cooling system, safety system and auxiliary system.
The ceramic sintering integrated furnace is a single-chamber and double -door horizontal, cyclic heating structure designed for easy handling and maintenance, the whole process is controlled automatically with safety interlock. Full load continuous operation is realized with its maximum ability of 300 furnace times/year or 300 working days/year. Adopting graphite element resistance heating (low voltage, high current) with multiple heating units, each unit of temperature is individually controlled ; The whole process is controlled by computer automation, monitoring, tracking, fault self-diagnosis simulation display and record. The process is controlled by PLC and industrial control machine (IPC) to realize the one-key start-up of the whole process, real-time dynamic monitoring, temperature, pressure, vacuum and other parameters saving and reliable alarm interlock.
|Furnace Type||Horizontal type(Max Working pressure:58bar/98bar)|
(Max Working pressure:58bar/98bar)
|Usable Space (W*H*L)||300*300*1200mm||400*400*1200mm||500*500*1200mm||500*500*1800mm||Φ1000*1500mm||Φ3250*3800mm|
|Heating Zone||2/3 Zones||3 Zones||3 Zones||3 /4 Zones||4 Zones||6 Zones|
Empty furnace, cooling from sintering temperature 2100℃ to 100℃.
(water temperature≤26℃, water pressure 2-3bar, 55bar(95bar)≤Ar pressure≤58bar(98bar).
|Service Life||20years/6000furnace cycles|
|Max. Working Temp||2100℃|
|Temperature Measurement||Special design High temperature W-Re5/26 Thermocouple|
|Max Vacuum Degree||1Pa (under cold, empty, dry furnace)|
|Leakage Rate||3Pa/h (Average value under cold, empty, dry furnace)|
|Wax Collection||≥98%(Argon gas negative dewaxing, 3-time average value)|
|Forming Agent||Paraffin,PEG,Rubber,(C12H22O5)n etc.|
|Input gas||N2, Ar, H2|
Automatic Positive Pressure, Negative Pressure Leak Detection