Zhuzhou Ruideer Metallurgy Equipment Manufacturing Co.,Ltd 86--16673365810 shirley.xiao@zzrde.com
PLC Control Vacuum Debinding Sintering Furnace OHSAS 18001

PLC Control Vacuum Debinding Sintering Furnace OHSAS 18001

  • High Light

    PLC Control Vacuum Debinding Sintering Furnace

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    OHSAS 18001 Debinding Sintering Furnace

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    OHSAS 18001 Debinding And Sintering Furnace

  • Service Life
    20 Years
  • Operating Times
    300 Times/year
  • Heating Power
    260KVA
  • Painting
    Green,white
  • After Sales
    Engineer Can Be Dispached To Foreign Country To Finish The Installation And Commissioning Work
  • Warranty Period
    12 Months
  • Place of Origin
    China
  • Brand Name
    Ruideer
  • Certification
    CE;ISO9001;ISO14001;OHSAS 18001;GB/T29490
  • Model Number
    450*450*1200
  • Minimum Order Quantity
    1 set
  • Price
    Negotiable
  • Packaging Details
    Exempted from inspection wooden case
  • Delivery Time
    100-120 work days
  • Payment Terms
    L/C, T/T
  • Supply Ability
    7 sets/month

PLC Control Vacuum Debinding Sintering Furnace OHSAS 18001

450mm×450mm×1200mm Integrated vacuum debinding sintering furnace

 

Equipment system:
It mainly includes control system,heating system,positive and negative pressure debinding system, vacuum system,cooling water system, rapid cooling system,safety system and auxiliary system.

 

Design standards:
The cemented carbide pressure sintering furnace is a single chamber and double door horizontal and periodic heating structure,which is designed for easy handling and maintenance, the whole process is controlled automatically.It can realize full load continuous operation, 300 furnace times/year or 300 working days/year.It uses graphite element resistance heating (low voltage, high current) .In addition, there are multiple heating units, each of which controls the temperature separately.It equipped with fully automatic control function and safety interlock function.The whole process is automatically controlled, monitored, tracked and recorded by computer.The PLC, industrial computer (PC) control to realize the whole process of one-key start, real-time dynamic monitoring, computer will save temperature, pressure, vacuum and other parameters ,alarm interlocking is safe and reliable.

 

General equipment requirements:
The equipment is mainly used for stainless steel(MIM),debinding of cemented carbide (vacuum Ar carrier gas debinding and hydrogen micro-positive pressure debinding), vacuum sintering, partial pressure sintering, pressure sintering, rapid cooling and other processes.It can meets the strict requirement of uniformity of furnace temperature and atmosphere in sintering process of cemented carbide.The furnace structure design is advanced and reasonable, easy to use operation and maintenance.The main supporting components (control components, sensors, graphite heating element, thermocouple, main control valve, vacuum pump, etc.) have the international advanced level, can adapt to the long-term, stable, reliable batch production requirements.At the same time, the equipment meets the national requirements for energy conservation and environmental protection.

 

Technical parameters of equipment:

Effective working zone size(W*H*L)

450mm×450mm×1200mm

Max.loading capacity

500kg(it depends on the type of product)

Working temperature

1650℃(The maximum design temperature)

1600℃

(Actual working temperature)

Pumping speed

The vacuum degree can reach 5Pa within 30min after the pump is started, and the limit vacuum value can reach 1Pa after pumping for 30min after reaching 5Pa.

(After drying the furnace,under the empty furnace, clean and cold state)

Leakage rate

≤3Pa/h

(Measuring the limit vacuum after drying the furnace, stop the operation of the pump group and start the test.Average within 3 hours in empty furnace, clean and cold state)

 

Cooling speed

The furnace is empty.From 1450℃ cooling to 100℃ will cost less than and equal to 4 hours.(Water temperature≤26℃,2bar≤Water pressure≤3bar)

 

Cooling mode

The inner furnace is equipped with rapid cooling fan and water cooling will cooling with the furnace.

Heating zone quantity

3 zone control temperature

Temperature control mode

PID adjustment

Heating power

About 260KVA

Wax collection rate

≥98%(10kg paraffin refined wax,Ar negative pressure debinding ,three averages at most

 

Uninterrupted power supply guarantee time

 

It can power the indicator lights and control the furnace when the power goes out,the time is more than or equal 80 minutes.

 

PLC Control Vacuum Debinding Sintering Furnace OHSAS 18001 0

 

After sales:

1. Installation, Commissioning and Acceptance

We do installation, commissioning and acceptance in buyer's plant.During the installation and commissioning period, the commissioning personnel shall be provided free of charge by the demander according to the staff standard.

The equipment shipped to the buyer, the seller received the buyer's notification, both within a week to carry the equipment out of the box together, then check the equipment and all components according to the packing list . Including equipment accessories, spare parts and special tools, attached manual and technical documents, etc. It can be installed after the acceptance check of equipment.
After installation and debugging, the equipment shall be accepted according to the technical accessories.

 

2. Training

When taking-over the Furnace to the customer, We will give a staff training to customer. The operating personnel of the customer should join to commission,test the furnace, when installing at customer’s company.
This is practical operation training and practical maintenance training,and our technical personnel will telling the basic principle,equipment maintenance knowledge,And the common fault handling measures.We can training 2 ~ 3 workers. ( Training how to maintenance and operating.)

 

3. Warranty period

The warranty period of the equipment is 12 months, which starts from the date of installation and debugging of the supplier. Equipment failure happens, after-sales service personnel shall give solutions within 2 hours, after receiving the buyer's notification . If it is need to go to the site for treatment , operators dispatched by seller should arrive at the site within 48 hours after go aboard. In case of emergency,operators should arrive at the site within 48 hours after go aboard, and continue to make repairs until the fault is removed and the equipment returns to normal.