Zhuzhou Ruideer Metallurgy Equipment Manufacturing Co.,Ltd 86--16673365810 shirley.xiao@zzrde.com
Integrated Vacuum Debinding And Sintering Furnace 380KVA

Integrated Vacuum Debinding And Sintering Furnace 380KVA

  • High Light

    Integrated Debinding And Sintering Furnace

    ,

    Vacuum Debinding And Sintering Furnace

    ,

    380KVA Debinding Sintering Furnace

  • Service Life
    20 Years
  • Operating Times
    300 Times/year
  • Heating Power
    380KVA
  • Painting
    White,green
  • After Sales
    Engineer Can Be Dispached To Foreign Country To Finish The Installation And Commissioning Work
  • Warranty Period
    12 Months
  • Place of Origin
    China
  • Brand Name
    Ruideer
  • Certification
    CE;ISO9001;ISO14001;OHSAS 18001;GB/T29490
  • Model Number
    400*400*1500
  • Minimum Order Quantity
    1 set
  • Price
    Negotiable
  • Packaging Details
    Exempted from inspection wooden case
  • Delivery Time
    100-120 work days
  • Payment Terms
    L/C, T/T
  • Supply Ability
    8 sets/month

Integrated Vacuum Debinding And Sintering Furnace 380KVA

400*400*1500 Vacuum debinding integrated sintering furnace

 

Equipment function:
Automatic leak detection function
Argon negative pressure dewaxing function
Hydrogen micro positive pressure dewaxing function
Vacuum sintering function
Ar gas partial sintering function(Static , dynamic partial pressure)
Vacuum cooling function
Electrified cooling and insulation function
Rapid cooling function(Put a heat exchanger inside)
Fully automatic control function
Safety interlock function
Break point reheating function
Break point reheating function

 

Equipment system:
It mainly includes control system, heating system, positive and negative pressure dewaxing system, vacuum system, pressure sintering system, cooling water system, rapid cooling system, safety system and auxiliary system.

 

Design standards:
The vacuum debinding integrated sintering furnace is a single chamber and double door horizontal and periodic heating structure,which is designed for easy handling and maintenance, the whole process is controlled automatically.It can realize full load continuous operation, 300 furnace times/year or 300 working days/year.It uses graphite element resistance heating (low voltage, high current) .In addition, there are multiple heating units, each of which controls the temperature separately.It equipped with fully automatic control function and safety interlock function.The whole process is automatically controlled, monitored, tracked and recorded by computer.The PLC, industrial computer (PC) control to realize the whole process of one-key start, real-time dynamic monitoring, computer will save temperature, pressure, vacuum and other parameters ,alarm interlocking is safe and reliable.

 

General equipment requirements:
It mainly apply to MIM injection molding stainless steel materials, hard composite materials, ceramic materials, wear-resistant materials, Ar, H2 carrier gas degreasing, vacuum sintering, partial pressure sintering (static, dynamic), vacuum cooling, rapid cooling and other processes.It can meets the strict requirement of uniformity of furnace temperature and atmosphere in sintering process of product.The furnace structure design is advanced and reasonable, easy to use operation and maintenance.The main supporting components (control components, sensors, graphite heating element, thermocouple, main control valve, vacuum pump, etc.) have the international advanced level, can adapt to the long-term, stable, reliable batch production requirements.At the same time, the equipment meets the national requirements for energy conservation and environmental protection.

 

 

Technical parameters of equipment

Service life of furnace shell

20 years

Furnace shell working time

6000(furnace/time)

(L*W*H)

Available working zone size

1500mm×400mm×400mm

 

Max.loading weight

500kg(The load depends on the type of product)

 

Working temperature

1500℃(maximum working temperature)

1400℃(average working temperature )

 

Pumping speed

The vacuum degree can reach 5Pa within 30min after the pump is started, and the limit vacuum value can reach 1Pa after pumping for 30min after reaching 5Pa

(After drying the furnace,under the empty furnace, clean and cold state)

 

Leakage rate

≤3Pa/h

(Measuring the limit vacuum after drying the furnace, stop the operation of the pump group and start the test.Average within 3 hours in empty furnace, clean and cold state)

 

Cooling speed

Loading 250kg product,the cooling time of cooling temperature from 1400℃ to 100℃ just cost less or equal 7 hours.

Cooling speed

The inner furnace is equipped with rapid cooling fan and cooling water realize rapid cooling.

Heat rod material Graphite

 

Temperature control mode

 

PID adjustment mode

 

Rated power

 

Proximately 380KVA

 

Wax collection rate

≥98%(10kg paraffin refined wax ,Ar negative pressure dewaxing ,three averages at most

 

Uninterrupted power supply guarantee time

 

It can power the indicator lights and control the furnace when the power goes out,the time is more than or equal 80 minutes.

Integrated Vacuum Debinding And Sintering Furnace 380KVA 0

After sales:

1. Installation, Commissioning And Acceptance

We do installation, commissioning and acceptance in buyer's plant.During the installation and commissioning period, the commissioning personnel shall be provided free of charge by the demander according to the staff standard.

The equipment shipped to the buyer, the seller received the buyer's notification, both within a week to carry the equipment out of the box together, then check the equipment and all components according to the packing list . Including equipment accessories, spare parts and special tools, attached manual and technical documents, etc. It can be installed after the acceptance check of equipment.
After installation and commissioning, the equipment shall be accepted according to the technical accessories.

 

2. Training

When taking-over the Furnace to the customer, We will give a staff training to customer. The operating personnel of the customer should join to commission,test the furnace, when installing at customer’s company.
This is practical operation training and practical maintenance training,and our technical personnel will telling the basic principle,equipment maintenance knowledge,And the common fault handling measures.We can training 2 ~ 3 workers. ( Training how to maintenance and operating.)

 

3. Warranty period

The warranty period of the equipment is 12 months, which starts from the date of installation and debugging of the supplier. Equipment failure happens, after-sales service personnel shall give solutions within 2 hours, after receiving the buyer's notification . If it is need to go to the site for treatment , operators dispatched by seller should arrive at the site within 48 hours after go aboard. In case of emergency,operators should arrive at the site within 48 hours after go aboard, and continue to make repairs until the fault is removed and the equipment returns to normal.