Zhuzhou Ruideer Metallurgy Equipment Manufacturing Co.,Ltd 86--16673365810 shirley.xiao@zzrde.com
Leak Detection 6MPa Integrated Vacuum Debinding Sintering Furnace

Leak Detection 6MPa Integrated Vacuum Debinding Sintering Furnace

  • High Light

    6MPa Debinding Sintering Furnace

    ,

    Leak Detection Debinding Sintering Furnace

    ,

    Leak Detection Vacuum Sintering Furnace

  • Effective Working Zone
    500*500*1200
  • Max.temp
    1650
  • Max.pressure
    60 Bar
  • Main Material Of Inner Structure
    Graphite
  • Furnace Shell Service Life
    20 Years
  • Painting
    Black,white,gray,blue,green
  • Place of Origin
    China
  • Brand Name
    Ruideer
  • Certification
    CE;ISO9001;ISO14001;OHSAS 18001;GB/T29490
  • Model Number
    500*500*1200
  • Minimum Order Quantity
    1 set
  • Price
    Negotiable
  • Packaging Details
    Exempted from inspection wooden case
  • Delivery Time
    100-120 work days
  • Payment Terms
    L/C, T/T
  • Supply Ability
    8 sets/month

Leak Detection 6MPa Integrated Vacuum Debinding Sintering Furnace

Effective working zone:500*500*1200mm-6MPa vacuum debinding integrated sintering furnace

 

Equipment function:

Automatic positive and negative leak detection function

Ar carrier gas differential pressure dewaxing function

Hydrogen micro positive pressure dewaxing function

Vacuum sintering function

Ar partial pressure sintering function(Static and dynamic partial pressure)

Pressure sintering function

Rapid cooling function (built-in heat exchanger)

Automatic control function

Safety interlock function

Break point reheating function

Break point reheating function

 

Equipment system:

It mainly includes control system, heating system, positive and negative pressure debinding system,vacuum system, pressure sintering system, cooling water system, rapid cooling system, safety system and auxiliary system.

 

General equipment requirements:

Mainly used in cemented carbide dewaxing (Ar carrier gas dewaxing and hydrogen micro-positive pressure dewaxing), vacuum sintering, partial pressure sintering (static, dynamic), pressure sintering, rapid cooling and other processes.It meets the strict requirements of the uniformity of furnace temperature and atmosphere in the sintering process of cemented carbide, and the furnace structure design is advanced and reasonable, which is convenient for operation and maintenance.The main supporting components (control components, sensors, graphite heating element, thermocouple, main control valve, vacuum pump, etc.) have the international advanced level, can adapt to the long-term, stable, reliable mass production requirements.At the same time, the equipment meets the national requirements of energy conservation and environmental protection.

 

 

Technical parameters

 

Furnace shell design service

 

20 years

 

Furnace shell design operating time

 

6000 furnace/times

 

Valid working zone size(W*H*L)

≥500mm×500mm×1200mm
Maximum loading capacity

1200kg

(The load is dependent on the product type)

 

Maximum design temperature

 

( Heating up the furnace up to 1600℃ under vacuum sintering condition)

 

Maximum working temperature

1600℃

(Under vacuum and pressurization condition)

Maximum design pressure 60bar
Maximum working pressure 58bar

 

Pumping speed

 

The vacuum degree can reach 5Pa within 30min after starting the pump.The ultimate vacuum value reaches 1Pa after reaching 5Pa and pumping for 30min (after drying, cold, empty, dry).

 

Leakage rate

 

≤3Pa/h (stop the pump group operation and start the test after the limit vacuum is measured after the oven, .Empty furnace, clean, cold state, within 3 hours average value).

Full furnace loading cooling time

 

 

 

When the inner furnace fully load materials,the cooling time of sintering temperature from 1450℃ to 100℃ is ≤6h(water temperature≤30℃,95bar≤pressure≤98bar)

 

Filling high pressure argon

Intermittent stable charging is adopted, charging time can be set.The system accurately matches the relationship between charging amount and time to ensure the following of charging.

 

Wax collect rate

 

≥98%(10Kg pure paraffin, argon negative pressure dewaxing.Maximum three mean values).

 

Pressurization time

 

The time of pressurization to 98Bar is ≤15min, which can be set (the gas source pressure is stable within the range of 120-130bar).

 

Uninterrupted power supply guarantee time

 

Power the indicator light and control the furnace during power off for more than 80 minutes.

Heating up speed

 8℃/min (In full furnace condition, the intermediate temperature section is allowed to hold).​

 
Leak Detection 6MPa Integrated Vacuum Debinding Sintering Furnace 0
 
 
 
 
 

Warranty period

The warranty period of the equipment is 12 months, which starts from the date of installation and debugging of the supplier. Equipment failure happens, after-sales service personnel shall give solutions within 2 hours, after receiving the buyer's notification . If it is need to go to the site for treatment , operators dispatched by seller should arrive at the site within 48 hours after go aboard. In case of emergency,operators should arrive at the site within 48 hours after go aboard, and continue to make repairs until the fault is removed and the equipment returns to normal.

 

 

Note:

We are a professional manufacturer of powder metallurgy sintering furnaces. Custom design is available according to customer’s requirements. Please offer us the sintered material, size of sintered piece, max. temperature, heating zone dimensions, vacuum level and other special requirements when making inquiries. We will offer professional proposal and solutions based on your requirements.

 

Quality assurance and service:
1. Our company guarantees that all materials and purchased components meet the national technical quality standards.
2. Within one year from the date of acceptance of the equipment, if there is any quality problem caused by the design or manufacture of the equipment, our company will carry out free maintenance and bear the maintenance cost.If the equipment exceeds the warranty period or is damaged due to human error or force majeure (such as natural disaster), our company will actively provide high-quality paid service.