Long service life with low consumption vacuum sintering furnace(energy conservation and environmental protection)
The cemented carbide pressure sintering furnace is a single chamber and double door horizontal and periodic heating structure,which is designed for easy handling and maintenance, the whole process is controlled automatically.It can realize full load continuous operation, 300 furnace times/year or 300 working days/year.It uses graphite element resistance heating (low voltage, high current) .In addition, there are multiple heating units, each of which controls the temperature separately.It equipped with fully automatic control function and safety interlock function.The whole process is automatically controlled, monitored, tracked and recorded by computer.The PLC, industrial computer (PC) control to realize the whole process of one-key start, real-time dynamic monitoring, computer will save temperature, pressure, vacuum and other parameters ,alarm interlocking is safe and reliable.
Device color matching:
The surface of furnace body, transformer, control cabinet and vacuum pump is light grey (color code: RAL7035). The furnace foot, pump frame and support are matched by sky blue (color code: RAL5015).The groove is stainless steel, the support is galvanized, the transformer is placed on the ground.
General equipment requirements:
The equipment is mainly used for dewaxing of cemented carbide (vacuum Ar carrier gas dewaxing and hydrogen micro-positive pressure dewaxing), vacuum sintering, partial pressure sintering, pressure sintering, rapid cooling and other processes.It meets the strict requirement of uniformity of furnace temperature and atmosphere in sintering process of cemented carbide.
Technical parameters of equipment:
Service life of furnace shell
20 years service life
Furnace shell working time
Effective working zone size
Maximum design temperature
1600℃(Under vacuum sintering conditions,drying the furnace 1600℃)
Maximum working temperature
1500℃ (Under the vacuum and pressure condition.)
Maximum design pressure
Maximum working pressure
Cooling time of loading full furnace
Filling high pressure argon gas
Wax collecting rate
Temperature control mode
fill with high pressure gas at maximum allowable speed,temperature fluctuation≤±5℃
1.Installation, Commissioning And Acceptance
We do installation, commissioning and acceptance in buyer's plant.During the installation and commissioning period, the commissioning personnel shall be provided free of charge by the demander according to the staff standard.
The equipment shipped to the buyer, the seller received the buyer's notification, both within a week to carry the equipment out of the box together, then check the equipment and all components according to the packing list . Including equipment accessories, spare parts and special tools, attached manual and technical documents, etc. It can be installed after the acceptance check of equipment.
After installation and debugging, the equipment shall be accepted according to the technical accessories.
When taking-over the Furnace to the customer, We will give a staff training to customer. The operating personnel of the customer should join to commission,test the furnace, when installing at customer’s company.
This is practical operation training and practical maintenance training,
and our technical personnel will telling the basic principle,equipment maintenance knowledge,And the common fault handling measures.We can training 2 ~ 3 workers. ( Training how to maintenance and operating.)
3. Warranty period
The warranty period of the equipment is 12 months, which starts from the date of installation and debugging of the supplier. Equipment failure happens, after-sales service personnel shall give solutions within 2 hours, after receiving the buyer's notification . If it is need to go to the site for treatment , operators dispatched by seller should arrive at the site within 48 hours after go aboard. In case of emergency,operators should arrive at the site within 48 hours after go aboard, and continue to make repairs until the fault is removed and the equipment returns to normal.
We are a professional manufacturer of powder metallurgy sintering furnaces. Custom design is available according to customer’s requirements. Please offer us the sintered material, size of sintered piece, max. temperature, heating zone dimensions, vacuum level and other special requirements when making inquiries. We will offer professional proposal and solutions based on your requirements.