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Long Service Life Metal Sintering Furnace Low Consumption And Environmental Protection

Long Service Life Metal Sintering Furnace Low Consumption And Environmental Protection

metal sintering machine

high temperature sintering furnace

Place of Origin:

China

Brand Name:

Ruideer

Certification:

CE;ISO9001;ISO14001;OHSAS 18001;GB/T29490

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Product Details
Name:
Metal Sintering Furnace
Warranty:
1 Year
After Sales:
Engineer Can Be Dispached To Foreign Country To Finish The Installation And Commissioning Work
Dimension:
Customized
Painting:
Black,white,gray,blue,green
Feature:
Long Service Life
Payment & Shipping Terms
Minimum Order Quantity
1 set
Price
Negotiable
Packaging Details
Exempted from inspection wooden case
Delivery Time
100-120 work days
Payment Terms
L/C, T/T
Supply Ability
7 sets/month
Product Description

Long service life with low consumption vacuum sintering furnace(energy conservation and environmental protection)
 
Design standards:
The cemented carbide pressure sintering furnace is a single chamber and double door horizontal and periodic heating structure,which is designed for easy handling and maintenance, the whole process is controlled automatically.It can realize full load continuous operation, 300 furnace times/year or 300 working days/year.It uses graphite element resistance heating (low voltage, high current) .In addition, there are multiple heating units, each of which controls the temperature separately.It equipped with fully automatic control function and safety interlock function.The whole process is automatically controlled, monitored, tracked and recorded by computer.The PLC, industrial computer (PC) control to realize the whole process of one-key start, real-time dynamic monitoring, computer will save temperature, pressure, vacuum and other parameters ,alarm interlocking is safe and reliable.
 
 
 
Device color matching:
The surface of furnace body, transformer, control cabinet and vacuum pump is light grey (color code: RAL7035). The furnace foot, pump frame and support are matched by sky blue (color code: RAL5015).The groove is stainless steel, the support is galvanized, the transformer is placed on the ground.
General equipment requirements:
The equipment is mainly used for dewaxing of cemented carbide (vacuum Ar carrier gas dewaxing and hydrogen micro-positive pressure dewaxing), vacuum sintering, partial pressure sintering, pressure sintering, rapid cooling and other processes.It meets the strict requirement of uniformity of furnace temperature and atmosphere in sintering process of cemented carbide.
 
 
 
 
Technical parameters of equipment:

 

Service life of furnace shell

 

20 years service life

 

Furnace shell working time

 

6000 (furnace/time)

 

Effective working zone size

350mm×350mm×1200mm

 

Max.loading weight

500kg

 

Maximum design temperature

 

1600℃(Under vacuum sintering conditions,drying the furnace 1600℃)

 

Maximum working temperature

 

1500℃ (Under the vacuum and pressure condition.)

 

Maximum design pressure

60bar

 

Maximum working pressure

58bar

 

Pumping speed

 
The vacuum degree can reach 5Pa within 30min after the pump is started, and the limit vacuum value can reach 1Pa after pumping for 30min after reaching 5Pa
(After drying the furnace,under the empty furnace, clean and cold state)
 

 

Leakage rate

 
 
≤3Pa/h
(Measuring the limit vacuum after drying the furnace, stop the operation of the pump group and start the test.Average within 3 hours in empty furnace, clean and cold state)
 
 

 

Cooling time of loading full furnace

 
 
 
When the furnace is fully loaded,the cooling time of sintering temperature from 1450℃ to 100℃ is less than ar equal to 6 hours(water temperature ≤30℃,55bar≤pressure≤58bar)
 
 
 

 

Filling high pressure argon gas

 
It adopts intermittent stable inflation, inflation time can be set.The system accurately matches the relationship between charging volume and time to ensure the following of charging.
 

 

Wax collecting rate

 
≥98%(10kg parafin refind wax ,Ar negative pressure dewaxing ,three averages at most
 

 

Pressure time

 
 
The pressurization time to 58Bar is less than 20 minutes,which can be set.(The gas resource is stable in the range of 80bar-100bar)
 

 
Uninterrupted power supply guarantee time

 

 
It can power the indicator lights and control the furnace when the power goes out,the time is more than or equal 60 minutes.

 

Heating power

 
It’s proximately 320KVA

 

Temperature control mode

 
Three zone control temperature independently.

 
Heat zone temperature uniformity

 

 
 

  • In the process of vacuum and pressure sintering,the temperature uniformity of pressure(58bar)1450℃:

fill with high pressure gas at maximum allowable speed,temperature fluctuation≤±5℃
 
 
 
 

 

 
Positive and negative pressure paraffin removal or PEG integration sintering uniformity:furnace control piece (YC40 or YG6 particles), paraffin, PEG or rubber molding agent, evenly distributed.
The buyer shall provide the furnace control piece and the procedure, and the seller shall confirm it.
 
Cobalt magnetism: testing cobalt magnetism after finished dewaxing
 
Deviation range:≤±0.2%
Coercive force:
Deviation range:≤±0.3KA/M
The temperature uniformity in the furnace is mainly based on the test performance of the furnace control piece.
 
 
 
 
 
 
 

 

After sales:
1.Installation, Commissioning And Acceptance
We do installation, commissioning and acceptance in buyer's plant.During the installation and commissioning period, the commissioning personnel shall be provided free of charge by the demander according to the staff standard.
The equipment shipped to the buyer, the seller received the buyer's notification, both within a week to carry the equipment out of the box together, then check the equipment and all components according to the packing list . Including equipment accessories, spare parts and special tools, attached manual and technical documents, etc. It can be installed after the acceptance check of equipment.
After installation and debugging, the equipment shall be accepted according to the technical accessories.
2.Training
When taking-over the Furnace to the customer, We will give a staff training to customer. The operating personnel of the customer should join to commission,test the furnace, when installing at customer’s company.
This is practical operation training and practical maintenance training,
and our technical personnel will telling the basic principle,equipment maintenance knowledge,And the common fault handling measures.We can training 2 ~ 3 workers. ( Training how to maintenance and operating.)
3. Warranty period
The warranty period of the equipment is 12 months, which starts from the date of installation and debugging of the supplier. Equipment failure happens, after-sales service personnel shall give solutions within 2 hours, after receiving the buyer's notification . If it is need to go to the site for treatment , operators dispatched by seller should arrive at the site within 48 hours after go aboard. In case of emergency,operators should arrive at the site within 48 hours after go aboard, and continue to make repairs until the fault is removed and the equipment returns to normal.
Note:
We are a professional manufacturer of powder metallurgy sintering furnaces. Custom design is available according to customer’s requirements. Please offer us the sintered material, size of sintered piece, max. temperature, heating zone dimensions, vacuum level and other special requirements when making inquiries. We will offer professional proposal and solutions based on your requirements.
 
 
 
 
 
 

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