Place of Origin:
Zhuzhou City, Hunan Province,China
Brand Name:
Ruideer
Certification:
CE;ISO9001;ISO14001;OHSAS 18001;GB/T29490
Model Number:
User-defined
High Performance Vacuum Sintering Furnace Max Temperature 1600℃ Customized Size
Description:
The vacuum sintering furnace is single-chamber, horizontal and periodic heating. It adopt low voltage and large current graphite heating element to heating, and it has multiple heating units, each unit controls the temperature separately. The whole process is automatically controlled, monitored, tracked and displayed and recorded by the computer.
It including control system, heating system, debinding system, vacuum system, partial pressure sintering system, cooling water system, rapid cooling system, auxiliary system and safety system.
It adopt the structure of built-in graphite liner in insulation tube.In the mass, it can meet the strict requirements of furnace temperature uniformity and atmosphere uniformity in the sintering process of high performance cemented carbide.
Equipment technical characteristics:
1. The sintering furnace adopts special hot zone structure and heating element design to ensure good temperature uniformity.
2. Using a specially designed dewaxing device, sealed well, removable, which can effectively prevent the internal components of pollution;
3. Equipped with vacuum sintering, micro positive pressure sintering, partial pressure sintering, micro-vacuum degreasing and micro-positive pressure degreasing function;
4. The furnace with temperature, pressure, water pressure, vacuum and other interlocking features, with a high degree of safety protection and prevention functions;
5. With remote control operation, remote fault diagnosis and remote program updates and other functions;
Technical parameters:
|
Specifications |
RDE-YTL-112/RDE-YTL-224 | RDE-YTL-336/RDE-DYL-339 | RDE-YTL-4545120/RDE-DYL-4545150 | RDE-DYL-5518 | RDE-YTL-5550191 |
|
Effective space(w* h * l)mm |
100*100*200/ 200*200*400 |
300*300*600/ 300*300*900 |
450*450*1200/ 450*450*1500 |
500*500*1800 | 550*500*1910 |
|
Max.Temperature |
1600℃ | 1600℃ | 1600℃ | 1600℃ | 1600℃ |
| Maximum load | 10Kg/50Kg | 150Kg/200Kg | 350Kg/400Kg | 1500Kg | 1800Kg |
|
Vacuum leakage rate:(Average in cold,empty,dry chamber in 3 hours) |
1Pa/h | 2Pa/h | 2Pa/h | 3Pa/h | 3Pa/h |
| Extreme vacuum | 0.8Pa | 0.8Pa | 0.8Pa | 1Pa | 1.5Pa |
| Wax-collection rate(negative pressure dewaxing process.The maximum average value is 3 furnaces) | 98% | 98% | 98% | 98% | 98% |
|
MAX working pressure |
100KPa | 100KPa | 100KPa | 100KPa | 100KPa |
|
Cooling period(Sintering temperature—100℃) |
60min-150min | 240min-300min | 300min-420min | 480min | 480min |
|
Temperature control mode |
Single zone/2-zone |
2-zone/3-zone |
2-zone/3-zone |
3-zone |
3-zone |
| Atmosphere and temperatureuniformity |
Com≤±0.25% Hc≤±0.35KA/M |
Com≤±0.25% Hc≤±0.35KA/M |
Com≤±0.3% Hc≤±0.4KA/M |
Com≤±0.3% Hc≤±0.4KA/M |
Com≤±0.3% Hc≤±0.4KA/M |
|
Input gas allowed |
Ar,N2,He,H2,CH4,Co2 | ||||
|
Functions:Vacuun dewaxing,H2 dewaxing,vacuum heating,heating with gas mixture(Co2 /CH4/H2),heating flowing gas,Rapid cooling. |
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Applications:For Cemented Carbide , Precision Ceramic , stainless steel , Iron-bae alloy , Copper-base alloy , Aluminum products
Competitive Advantage:
1. Compact structure, small occupation area, low energy consumption, rapid cooling speed, saving energy and protecting environment.
2 .Full range of sizes available, canbe usedin experimental research and development, Small and medium-sized enterprises as well as mass prodution. We can design the procucts according to customer’s special requirement.
3. High automation level: one-button start, Double industrial PC operating system, mutually redundant,safe and reliable.
4. The control system is full-automatic with data record &backup function, the operation system is more humanized,more powerful.
5. Program has resume-heat-at-breakpoint function, no need to restart the program in case of short time power failure.
6. Convenient and intelligent: The control interface of sintering furnace can be monitored by mobile phone, control and understand the running state of the equipment anytime and anywhere. Fully automatic one-key operation function, realize the supervision of multiple devices by one person, intelligent production, and docking ERP management system.
7. After-sales service system: Provides 7 x 24 hour telephone hotline. Propose solutions within 2 hours after receiving the customer's fault notice. With 15 experienced professional after-sales service staff, not only responsible for the company's product installation and debugging, but also for the need of users to complete the domestic and foreign manufacturers of sintering furnace after-sales and maintenance work.
8. Convenient service: If the customer has the demand may carry on the sintering product test in the Ruideer company site, and the company production site has the hot state pressure condition.
9. Quick installation : he installation can be completed and put into production within 15 days when water, electricity and gas are in place.
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