Place of Origin:
Zhuzhou City, Hunan Province,China
Brand Name:
Ruideer
Certification:
CE;ISO9001;ISO14001;OHSAS 18001;GB/T29490
High Automation Vacuum Sintering Furnace , HIP Furnace Vacuum Leakage Rate 1 / 2 / 3Pa/H
What is Sinter-HIP?
Sinter-HIP is a method of thermal consolidation for cemented carbide wherein the simultaneous application of heat and pressure fully consolidates the carbide during the sintering process. It results in a product that contains little or no porosity, thereby producing a component that is as close to full theoretical density as possible.
Product features:
1. High automation, it can be a healthy start, full automation, with the stove working state simulation display, real-time display equipment running status, equipped with programmable controller and man-machine interface control system.
2. High safety, PLC to realize security chain, with super temperature, sensor break, water pressure, overpressure of furnace body, water flow, water temperature, high sound and light alarm.
3. A moderate correction processing bright true temperature transformation model has no paper record history data and the heating curve, the function of the temperature deviation error correction, can manage multiple devices and remote fault diagnosis analysis.
4. Effectively control the convection channel, maintain the temperature uniformity and pressure balance;
5. Horizontal structure, small footprint, and equipped with special loading forklift truck.
Technical parameters:
|
Specifications |
RDE-DYL-224 | RDE-DYL-336/RDE-DYL-339 | RDE-DYL-3535120/RDE-DYL-4412 | RDE-DYL-5512/RDE-DYL-5518 | RDE-DYL-5527 |
|
Effective space(w* h * l)mm |
200*200*400 |
300*300*600/ 300*300*900 |
350*350*1200/ 400*400*1200 |
500*500*1200/ 500*500*1800 |
500*500*2700 |
|
Max.Temperature |
1600℃ | 1600℃ | 1600℃ | 1600℃ | 1600℃ |
| Maximum load | 50Kg | 150Kg/200Kg | 300Kg/350Kg | 1200Kg/1500Kg | 2000Kg |
|
Vacuum leakage rate:(Average in cold,empty,dry chamber in 3 hours) |
1Pa/h | 2Pa/h | 2Pa/h | 3Pa/h | 3Pa/h |
| Extreme vacuum | 0.8Pa | 0.8Pa | 0.8Pa | 1Pa | 1.5Pa |
| Wax-collection rate(negative pressure dewaxing process.The maximum average value is 3 furnaces) | 98% | 98% | 98% | 98% | 98% |
|
Working pressure |
1MPa/2MPa/ 6MPa/10MPa |
1MPa/2MPa/ 6MPa/10MPa |
1MPa/2MPa/ 6MPa/10MPa |
1MPa/2MPa/ 6MPa/10MPa |
1MPa/2MPa/ 6MPa/10MPa |
|
Cooling period(Sintering temperature—100℃) |
40min-120min | 40min-150min | 120min-360min | 180min-420min | 180min-480min |
|
Temperature control mode |
Single zone/2-zone |
2-zone/3-zone |
2-zone/3-zone |
3-zone/4-zone |
4-zone |
| Atmosphere and temperatureuniformity |
Com≤±0.15% Hc≤±0.25KA/M |
Com≤±0.15% Hc≤±0.25KA/M |
Com≤±0.2% Hc≤±0.3KA/M |
Com≤±0.2% Hc≤±0.3KA/M |
Com≤±0.2% Hc≤±0.3KA/M |
|
Input gas allowed |
Ar,N2,He,H2,CH4,Co2 | ||||
|
Functions:Vacuun dewaxing,H2 dewaxing,vacuum heating,heating with gas mixture(Co2 /CH4/H2),heating flowing gas,heating pressure gas,Rapid cooling. |
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Applications:For Cemented Carbide , Precision Ceramic , stainless steel , Iron-bae alloy , Copper-base alloy , Aluminum products
Design Standard: JB4732-95 standard, 20 years service life, double doors horizontal structure, 6000 time recycle.
Vacuum pump: backing pump, Roots-type pump(slide valve pump, rotary vane pump, screw pump and so on can be selected for the backing pump, allowing customers to choose world-class brand products)
Temperature and atmosphere uniformity: The magnetic force of the furnace control block is different from that of the cobalt magnetic deviation. Conventional sintering furnace test furnace control block brand isYG6 medium particles, YC40.Debinding pressure sintering integrated.
Power supply: General standard is three phase five wire system AC380V±10% 50HZ. Control power supply:Single-phase AC210V-250V 50HZ design(Different countries and regions can be designed according to local grid standards)
After-sales service
1. We provide technical support and professional solutions according to your production process.
2. We will be responsible for the liability related to intellectual property rights arising from or in connection with the design, manufacturing, sales and operation of this 10MPa sinter-HIP furnace. Customers will not be responsible for such liability.
3. We offer 12-month warranty for this 100bar gas pressure sintering furnace. If equipment failure happens, our after-seals personnel will respond within 24 hour after being notified, and if on-site assistance is required, our personnel will arrive at the site within 48 hours. They will check and repair the equipment until it works normal again.
4. If any loss or damage arises during the warranty period from equipment quality, we will offer free replacement or repair. If it’s not due to quality, or it’s caused by customer’s negligence or improper operation, customer can contact us for paid technical assistance.
Send your inquiry directly to us
