Zhuzhou Ruideer Metallurgy Equipment Manufacturing Co.,Ltd 86--16673365810 shirley.xiao@zzrde.com
Full Automatically Sinter HIP Furnace Single Chamber / Horizontal / Periodic Heating

Full Automatically Sinter HIP Furnace Single Chamber / Horizontal / Periodic Heating

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    hip furnace

    ,

    hot isostatic pressing equipment

  • Name
    Sinter HIP Furnace
  • Pressure Level
    1MPa/6MPa/10MPa
  • Heating
    Single-chamber, Horizontal And Periodic
  • Maximum Load
    Cutsom
  • Functions
    Vacuun Dewaxing, H2 Dewaxing, Vacuum Heating.ect
  • Extreme Vacuum
    0.8Pa/1Pa/1.5Pa
  • Place of Origin
    Zhuzhou City, Hunan Province,China
  • Brand Name
    Ruideer
  • Certification
    CE;ISO9001;ISO14001;OHSAS 18001;GB/T29490
  • Minimum Order Quantity
    1 set
  • Price
    80000.00—1000000.00(USD)
  • Packaging Details
    Special wooden case packing
  • Delivery Time
    100-120 work days
  • Payment Terms
    L/C, T/T
  • Supply Ability
    8 sets/month

Full Automatically Sinter HIP Furnace Single Chamber / Horizontal / Periodic Heating

Full Automatically Sinter HIP Furnace Single Chamber / Horizontal / Periodic Heating

 

 

Description:

1. The sintering HIP furnace is single-chamber, horizontal and periodic heating. It adopt low voltage and large current graphite heating element to heating, and it has multiple heating units, each unit controls the temperature separately. The whole process is automatically controlled, monitored, tracked and displayed and recorded by the computer.

2. It including control system, heating system, debinding system(negative pressure debinding system), vacuum system, partial pressure sintering system, pressure sintering system, cooling water system, rapid cooling system, auxiliary system and safety system.

3. It adopt the structure of built-in graphite liner in insulation tube. In the mass, it can meet the strict requirements of furnace temperature uniformity and atmosphere uniformity in the sintering process of high performance cemented carbide.

 

Functions: 

Vacuun dewaxing, H2 dewaxing, vacuum heating, heating with gas mixture(Co2 /CH4/H2), heating flowing gas, heating pressure gas, Rapid cooling.

 

Applications:

For Cemented Carbide, Precision Ceramic, stainless steel, Iron-bae alloy, Copper-base alloy, Aluminum , high density alloy, tungsten-nickel alloy, tungsten-copper alloy, titanium alloy, carbon-atmosphere-sensitive metal products.

 

Technical parameters:

 

 

Specifications

RDE-DYL-224 RDE-DYL-336/RDE-DYL-339 RDE-DYL-3535120/RDE-DYL-4412 RDE-DYL-5512/RDE-DYL-5518 RDE-DYL-5527

Effective space(w* h * l)mm

200*200*400

300*300*600/

300*300*900

350*350*1200/

400*400*1200

500*500*1200/

500*500*1800

500*500*2700

Max.Temperature

1600℃ 1600℃ 1600℃ 1600℃ 1600℃
Maximum load 50Kg 150Kg/200Kg 300Kg/350Kg 1200Kg/1500Kg 2000Kg

Vacuum leakage rate:(Average in cold,empty,dry chamber in 3 hours)

1Pa/h 2Pa/h 2Pa/h 3Pa/h 3Pa/h
Extreme vacuum 0.8Pa 0.8Pa 0.8Pa 1Pa 1.5Pa
Wax-collection rate(negative pressure dewaxing process.The maximum average value is 3 furnaces) 98% 98% 98% 98% 98%

Working pressure

1MPa/2MPa/

6MPa/10MPa

1MPa/2MPa/

6MPa/10MPa

1MPa/2MPa/

6MPa/10MPa

1MPa/2MPa/

6MPa/10MPa

1MPa/2MPa/

6MPa/10MPa

Cooling period(Sintering temperature—100℃)

40min-120min 40min-150min 120min-360min 180min-420min 180min-480min

Temperature control mode

Single zone/2-zone

2-zone/3-zone

2-zone/3-zone

3-zone/4-zone

4-zone

Atmosphere and temperatureuniformity

Com≤±0.15%

Hc≤±0.25KA/M

Com≤±0.15%

Hc≤±0.25KA/M

Com≤±0.2%

Hc≤±0.3KA/M

Com≤±0.2%

Hc≤±0.3KA/M

Com≤±0.2%

Hc≤±0.3KA/M

Input gas allowed

Ar,N2,He,H2,CH4,Co2

Functions:Vacuun dewaxing,H2 dewaxing,vacuum heating,heating with gas mixture(Co2 /CH4/H2),heating flowing gas,heating pressure gas,Rapid cooling.

 

Features

1. Comprehensive functions: integrate vacuum/pressure dewaxing, partial pressure, atmosphere control, and rapid cooling, which are all full automatically.
2. High efficiency: wax collection rate≥96%, with imported dry vacuum pump while no need of vacuum pump oil, to improve the pumping speed, reduce the noise,, and adapt to pollution of various forming agents.
3. Excellent performance: apply high quality imported components in key parts of the furnace body, of good stability. High quality composite carpet in insulation layer, of small heat loss, can achieve excellent efficiency. Four-zone temperature control applied. All heating elements, graphite parts are all imported after carefully selecting; of high strength density and resistant to high pressure gas scour.
4. Safe and reliable, furnace structure is manufactured to national standards for pressure vessels, and also four security guarantee, with imported valve control.
5. Convenient to operate: liner door and thermal insulation door can be independently controlled to meet various process requirements. Imported valve guide and profibus, with compact structure, avoid scene wiring. Complete test run and pre-commissioning to reduce the time for customer to put into operation.

 

Experience Advantages

1. We have been engaged in designing and manufacturing furnaces for more than 15 years.

2. Commissioning experience of hundreds of gas pressure sintering furnaces.

3. We have a professional team that is capable of completing installation and commissioning within 25 days if water, electric and gas are ensured.