Place of Origin:
China
Brand Name:
Ruideer
Certification:
CE;ISO9001;ISO14001;OHSAS 18001;GB/T29490
Model Number:
450*450*1200
Debinding vacuum sintering integrated furnace
General requirements of equipment:
Mainly used for carbide, ceramic materials, wear-resistant materials, high temperature alloy AR carrier gas degreasing, vacuum sintering, partial pressure sintering (static, dynamic), vacuum cooling, rapid cooling and other processes.It meets the strict requirements of furnace temperature uniformity and atmosphere uniformity in the sintering process of the product. The furnace structure design is advanced and reasonable, which is convenient for operation and maintenance.The main supporting components (control components, sensors, graphite heating element, thermocouple, main control valve, vacuum pump, etc.) have the current international advanced level, can adapt to the long-term, stable, reliable mass production requirements.At the same time, the equipment to meet the national energy saving, environmental protection requirements.
Design criteria:
The degreasing vacuum sintering integrated furnace is a single chamber, double door horizontal and periodic heating structure.The design is easy to load and unload and maintain, and the whole process is controlled automatically.Realize full load continuous operation, 300 furnace times/year or 300 working days/year.Graphite element resistance heating (low voltage, large current);With a plurality of heating units, each unit is independently controlled temperature;Automatic control function, safety interlock function, the whole process by computer automatic control, monitoring, tracking, fault self-diagnosis simulation display and record.PLC, industrial computer (PC) control to realize the whole process of a key start, real-time dynamic monitoring, computer temperature, pressure, vacuum degree and other parameters to save, safe and reliable alarm interlock.
Technical parameters of equipment
| Service life of furnace shell |
20 years |
|
Furnace shell design working time |
6000(furnace/time) |
|
Effective working zone size(W*H*L) |
≥300mm×300mm×900mm |
|
Max.loading capacity |
200kg(it depends on the type of loading product) |
|
Max.design temperature |
2000℃ (Under the circumstance of vacuum sintering.drying furnace to 2000℃) |
|
Max.working temperature |
1850℃(Under vacuum and sinter-HIP status |
|
Max.design pressure |
100bar |
|
Max.working pressure |
98bar |
|
Pumping speed |
The vacuum degree can reach 5Pa within 30min after the pump is started, and the ultimate vacuum value can reach 2Pa. (After drying the furnace,under the empty furnace, clean and cold status) |
|
Leakage rate |
(Average value within 3 hours in empty furnace, clean and cold status) |
Warranty period
The warranty period of the equipment is 12 months, which starts from the date of installation and debugging of the supplier. Equipment failure happens, after-sales service personnel shall give solutions within 2 hours, after receiving the buyer's notification . If it is need to go to the site for treatment , operators dispatched by seller should arrive at the site within 48 hours after go aboard. In case of emergency,operators should arrive at the site within 48 hours after go aboard, and continue to make repairs until the fault is removed and the equipment returns to normal.
Note:
We are a professional manufacturer of powder metallurgy sintering furnaces. Custom design is available according to customer’s requirements. Please offer us the sintered material, size of sintered piece, max. temperature, heating zone dimensions, vacuum level and other special requirements when making inquiries. We will offer professional proposal and solutions based on your requirements.
Quality assurance and service:
1. Our company guarantees that all materials and purchased components meet the national technical quality standards.
2. Within one year from the date of acceptance of the equipment, if there is any quality problem caused by the design or manufacture of the equipment, our company will carry out free maintenance and bear the maintenance cost.If the equipment exceeds the warranty period or is damaged due to human error or force majeure (such as natural disaster), our company will actively provide high-quality paid service.
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